Welding Robot

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automatic welding robot
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Contact: Jan Xu Tel: +86 510 83559158 Email: jan@weldc.com


Technical Parameters
Equipment & Package
CE,FDA,ISO Certificate

It is used for automatic welding of circular pipe ring. The design, manufacture, installation and commissioning of the equipment shall be delivered to Party B after the equipment acceptance is qualified. After friendly consultation between the two sides, the technical proposal is as follows.

Container robot automatic welding

System of vertical robot consists of a FANUC M-10iA station of the welding robot, a set of 4T rotating ring seam positioning machine, two sets of FANUC 4.5KW robot servo motor, two sets of Teijin RV reducer, automatic walking type rail. The clamping positioning tool, MEEGMET ARTSEN 500 C welding system, TBI82W welding kit, consisting of safety protection and electric control system. Each workstation can coordinate linkage of the total number of axes for the 9 axis, the robot station vertical installation, safe and reliable.

Main information of workpiece

No

Workpiece information

Content

1

Use object

Pipe girth welding

2

Model

Diameter≤φ800mm;Length≤4000mm

3

Material

Q235

4

Welding method

Gas shielded arc welding（MAG）；

5

Weld profile

Outer ring and inner ring joint

6

Protective gas

Mixed gas80%Ar-20%CO2

7

Specification of welding wire

Φ1.6mm；

8

Weld seam accessibility

≤90%；

9

Surface treatment

To clean up the oil, and other   impurities, the weld to find a place to Polish；

10

Component dimensions

Group pair gap≤1mm;Repeat accuracy of parts≤1mm.

 

The factory environment requirements

1.Ambient temperature: operating temperature of 0 ~ 45 degrees C; temperature coefficient of 1.1 degrees C /min.

2.Relative humidity: environmental humidity 20% ~ general 75%RH (no condensation occasions); short term (within 1 months) following 95%RH (non condensing occasions).

3.Requirement of factory compressed air

Compressed air pressure: 0.5-0.7Mpa; compressed air

Outlet pipe diameter: 1 inches;

The dew point temperature is -40℃；Solid particle size≤0.1um；oil content≤0.01mg/m³.

4.Factory electricity demand

All the electrical and electronic equipment manufacturing power supply using 50HZ (+ 1), 380V (+ 10%) three-phase AC voltage, to ensure that the power supply to a ground.

5.Workshop Foundation requirements

Workshop ground requirement: foundation ground is compacted, ensure the compressive strength is greater than 0.12MP workshop ground concrete compressive strength is greater than 23MPa (suggest concrete grade C30 above).

The scope of supply

No

Parts

Name

Unit

Quantity

Remarks

1

Robot   system

M-10ia   Robot body；

set

1

FANUC

R-30iB   Controller B-CAB cabinet and control cable;

set

Arc   welding software package, welding seam tracking, arc tracking and other   functions；

set

Color   display device and 20m flexible cable;

set

Rotary   servo motor of variable bit machine and flexible cable;

set

2

Welding   system

ARTSEN   500C Welding power source;

set

1

MEEGMET   or

Lincoln

External   wire feeding machine  VR1500；

set

Protective   gas detection switch, pressure reducing valve, flow meter;

set

The   trachea, control cable; wire barrel accessories.

set

The   trachea, control cable; wire barrel accessories.

set

3

Suite of

welding   torch

External   22°   water-cooled torch gun neck；

set

1

TBI

Install   the module and clamping mechanism;

set

The   welding torch cable, cable bracket and gun accessories.

set

4

4T   Rotary positioner

Head   positioner and structure;

set

1

FANUC

Rotary   positioner and structure;

set

Rotary   shaft motor, drive and control cable;

set

Rotation   axis main shaft box and speed reducer;

set

Axis   of rotation main shaft box and speed reducer;

set

Lock   cylinder, solenoid valve, gas pipe, joint;

set

Rotary   support, drive gear;

set

Towline,   protective cover, bracket and accessories etc..

set

5

Electrical   control and safety protection system

PMC   Software programming

set

1

Master

Hyper

Electric   control cabinet, control cable and wire slot;

set

Three   color warning lamp, buzzer dual alarm device;

set

Electrical   protective frame and accessories.

set

6

 

System   integration

Packaging,   transportation and insurance.

time

1

KING

LASER

Installation,   commissioning and acceptance.

time

1

Training   at least three employees to be able to operate the robot independently.

time

1


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Established in 1999, Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding positioner in China. Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you need welding positioner, please contact us freely.

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